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Roofing : Ashland Chemical Plant, Easton, PA

Infrared Roof Survey
Ashland Chemical

Investigation: 3/26/96

Table of Contents

  1. Abstract

  2. Profile

  3. Roof Evaluation

  4. Roof Illustrations

 

ABSTRACT

The purpose of the infrared survey is to detect and define moisture damaged roofing components. The survey utilizes thermal imagery to identify moisture within the roof system, without the use of destructive testing.

The basic tool of ABACUS GROUP LTD. Infrared Roof Survey is the Agema Thermovision 450 Infrared Thermal Measurement and Imaging System, using the state of the art Electro-optical scanning mechanism, the new SPRITE infrared detector, video interface and control electronics and microprocessors for video output. The infrared camera converts electromagnetic thermal energy radiated from an object into electronic video signals. These signals are amplified and transmitted to the video processing part of the camera where the signals are further amplified and the resultant image is displayed on the viewfinder. The camera senses the intensity of thermal radiation from the roof surface, and displays a monochrome image whose density corresponds to the radiation intensity. The radiant energy levels are interpreted as surface temperatures.

Water enters the roof system by means of holes, splits or faulty flashings, causing the roofing components (i.e.,. decking, insulation) to become wet. The wetter areas store more heat from daytime solar loading and remain warmer at night. Reduced thermal value of water damaged insulation and/or decking materials also allows for heat transfer of interior energy through the wet components areas during the colder months. It is this thermal radiation of water present in the roof that the infrared camera records. The hot spots are visible on the surface of the roof when viewed through the infrared camera.

Moisture entering the roof system at penetrations, base flashings, and masonry walls that does not affect the insulation will not be detected by the infrared camera because the moisture runs directly into the building interior, leaving the insulation unaffected. Masonry walls can be scanned for moisture entrapment under certain conditions. For more information on masonry wall scans, contact ABACUS.

The roof top is scanned at night. Scanning at night allows for sufficient cooling of the roof surface and eliminates solar reflection resulting in a more accurate scan.

Upon request, certain portions of the thermal information obtained during the scan can be videotaped for further analysis. This information is later digitized using the new Data Translations High Resolution Frame Grabber, which digitizes the real-time video signal for further processing by the IRIS Image Processing Computer System.

The thermal image signal is broken down into a 16 color temperature scale, and temperatures/colors are assigned to the radiational intensities of the image. The information can now be presented as colorized thermograms, with different colors representing different roof surface temperatures. Variables that can affect the thermal radiation include wind velocity, cloud coverage and material density. A color bar along the bottom of the thermograms indicate temperatures in ascending degrees with warmer areas (typically the wettest areas) at the right of the bar. Also included are Black and White Thermograms that depict the same image seen and recorded on the roof during the survey. Corresponding visible light photographs help to orientate the thermograms, as well as give clues to water entry points.

Areas of wetness obtained, if any, are marked on the roof surface with yellow spray paint during the IR survey. The areas indicated represent findings identified during the IR survey. Repairs to the roof system are recommended to be performed as soon as practical. Please note that the findings of the infrared moisture survey can only be accurate and representative for the time of the moisture survey. Additional moisture intrusion into the roofing components upon completion of the survey will typically tend to enlarge the areas of subsurface moisture identified.

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PROFILE

BUILDING: Ashland Chemical Buildings #3 and #9, 400 Island Park Road, Easton, PA

SCANDATE: 3/26/96

ROOF SQUARE FOOTAGE EXAMINED: approximately 20,000 Sf

NUMBER OF ROOF ANOMALIES DETECTED: Five (5)
Building
#9- 3
Building
#3- 2

TOTAL WET COMPONENTS: 1,956 square feet
Building #9
1,896 Sf
Building #3
60 Sf

EXTERIOR TEMPERATURE: 49 Degrees F.
HUMIDITY:
38%
WIND VELOCITY:
calm
SKIES:
clear

ROOF COMPOSITION: Deck- steel and/or concrete
Roof Insulation-
rigid board
Roof Covering-
EPDM (Bldg. #9), Built up roof (Bldg. #3)

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ROOF EVALUATION

The infrared roof moisture survey was conducted in an attempt to locate and define areas of moisture damaged roofing components. The survey was conducted on March 26,1996, at approximately 6:00 p.m. Scanning during the night hours is necessary for certain temperature differentials to take place, allowing the thermal anomalies to appear.

The infrared camera system views the entire roof surface. Large areas of the roof can be scanned at once, and problem areas are easily isolated and outlined with spray paint.

General atmospheric conditions were optimal during the survey. Clear skies, low humidity and minimal wind velocity insure accurate thermal readings. The thermal signals were clearly transmitted from the roof surface. Substantial solar loading and roof surface temperature reduction during the evening contributed to the survey results.

BUILDING #9

This building is roofed with a mechanically fastened EPDM single ply roof system over a fibrous insulation board. Three (3) areas of saturated insulation were detected, totaling approximately 1,896 square feet.

Two (2) of the thermal anomalies are located around the two large mechanical units. Roof traffic and physical damage to the membrane are likely causes of water leakage. Anomaly #3 extends for nearly one hundred feet along the west perimeter edge of the roof. In all three (3) anomalies, thermographic imagery depicted 90% to 100% saturated insulation.

BUILDING #3

Two (2) thermal anomalies consistent with moisture affected insulation patterns were detected on this built up roof. Both are located along the east perimeter of the roof, and total 60 square feet.

The anomalies correspond to the reported interior leak locations.

Mechanical unit and perimeter edge flashings should be checked for deterioration and repaired accordingly. Also, a series of pitch boxes on the roof appeared to be deteriorated, and may be allowing direct water entry.

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ROOF ILLUSTRATIONS

During the infrared survey of the roof, a varied selection of thermal data was recorded on videotape and later processed to create the following thermograms. Each set of photographs depicts one sample area as a colorized thermogram, black and white thermogram, and a visible light photograph. The video taped data is also available for viewing upon request. The thermal data recorded is for illustrative purposes only.

Anomaly #2

a. Colorized Thermogram-This portion of the anomaly #2 is located along the perimeter edge of the roof, and reveals moderately wet insulation. This area is not fully saturated, however, with ear rainfall, the anomaly size may enlarge.

b. Black and White Thermogram-Moisture is seen spreading between insulation boards.
c. Visible Light Photo-Possible water entry points may include punctures in the membrane as well as leaking membrane seams.

Anomaly #2

a. Colorized Thermogram - This portion of the anomaly #2 is located along the perimeter edge of the roof, and reveals moderately wet insulation. This area is not fully saturated, however, with ear rainfall, the anomaly size may enlarge.

b. Black and White Thermogram - Moisture is seen spreading between insulation boards.
c. Visible Light Photo - Possible water entry points may include punctures in the membrane as well as leaking membrane seams.

The colorized thermogram depicts moisture affected roofing components, if any, as changes in color. The colors white, tan, yellows and greens, generally indicate the wettest insulation or decking. The color dark blue indicates wet or damp substrate. These colors are usually found at the edges of the anomaly area, or in areas not yet saturated. Reds and black indicate dry roofing substrate.

The black and white thermogram depicts moisture saturation conditions as shades of grey. The whitest areas generally indicate the wettest substrate. The blackest portions indicate dry roofing. These calibrations were set using readings of wet and dry roof components. The white portions of the thermogram are created by the wet roofing, which emits higher levels of infrared thermal energy than dry materials, when scanned during the night.

For more information on energy analysis studies, contact Abacus. The visible light photographs are generally taken from the same location as their corresponding thermograms and depict a similar field of view.

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